The types and features of industrial blenders vary greatly. You will find blenders with both single and double cones, as well as electronic and programmable models. In addition, you can also choose a vacuum or ribbon blender.
Vacuum Blenders
A vacuum blender has the same structure as a regular blender but uses a combination of heat and internal vacuum pressure to draw in ingredients. These blenders can be handheld or electrically powered. They help make smoothies, as well as for blending in low-oxygen environments.
Besides smoothies, these machines are used for a variety of other purposes. For example, they can mix small granular materials or prepare foods for storage.
The main advantages of these industrial blenders are their ability to blend in a low-oxygen environment and preserve the ingredients’ flavor and nutrition. However, they can be expensive. One can be purchased from a retailer, online, or in a local store.
One popular vacuum blender is the Vitamix. It is considered the holy grail of blenders. Not only does it have a high-power motor, but it also has stainless steel blades, a two-liter BPA-free jug, and a ten-year warranty.
Double Cone Blenders
Double-cone industrial blenders are multifunctional machines that are used to mix different substances. They can mix dry solids, liquids, and even wet solids. Unlike agitator mixers, double-cone blenders can be operated under a vacuum. This reduces the need for energy and increases the capacity of the machine.
The primary material used to construct double-cone blenders is stainless steel. These blenders are easy to clean and maintain. Their polished surface makes hand washing unnecessary. Its hygienic design also prevents the formation of dead spots.
Double-cone blenders are available in various sizes, designs, and capacities. Some are suitable for mixing dry powders, while others are designed for mixing sensitive mixtures.
Generally, the size of the material being mixed is not a significant factor in choosing a double-cone mixer. If the product is small, it can be handled with a standard blender.
Ribbon Blenders
A ribbon blender is a low-shear mixer widely used to blend many kinds of dry and semi-liquid materials. This versatile and efficient machine is easy to operate and requires minimal maintenance.
Ribbons combine radial and countercurrent motion to move material laterally and inwards, resulting in a symmetrical and convective mixing pattern. A ribbon agitator is typically made of two helical ribbons that are precisely pitched to achieve this optimum combination of motion.
Typical uses of ribbon blenders include coating pharmaceutical powders, blending powdered drink mixes, and lubricating dry granules. They are also used to produce dietary supplements and infant food.
Although traditional ribbon blenders use a belt drive mechanism, modern models are equipped with a gear motor. Using a Gearmotor offers several advantages, including eliminating issues such as belt slippage and stretching. These features allow for more precise starting torques and overload protection.
Electronic and Programmable
If you are looking for a commercial blender, there are several options available to choose from. These include electronic and programmable blenders. But which one will best suit your needs? It depends on what your business needs are. For example, a smoothie shop will have different needs than a bar.
A commercial jar blender is a device used to mix various ingredients, including fruits, vegetables, and liquids. The device is typically made of stainless steel or other hygienic materials. In addition to blending, it can also be used for different tasks.
An electric motor typically powers commercial jar blenders. They come in various styles, including heavy-duty, medium-duty, and mild-duty. Each model comes with a reprogrammable beverage setting.
Electronic and programmable blenders are designed to offer more control. You can set the blender to mix a certain quantity at a particular time. You can do so without stopping the machine when you want to repeat a recipe. This can help you save time and money.
Durability
Industrial blenders are large-scale manufacturing equipment used to blend and combine materials. They are often used in the food and beverage industries, as well as in the chemical and pharmaceutical industries.
Blenders are designed to be durable, easy to clean, and easy to use. Some models offer features such as vacuum-release valves, programmable timers, and temperature probes to help monitor the blending process.
Industrial blenders are usually built with a high-tensile strength steel structure. This allows them to withstand a large workload over a long period.
The most important feature of a blender is its seal. A proper seal ensures the safety of workers and the material. It’s also important to consider the shape of the particle. For instance, if the materials are spread, the blending process may require a lengthy time.
